Burner Management System Analysis & Forensic Evaluation
Reliable Forensic Evaluation of Combustion System Failures
When combustion systems malfunction, the consequences can be costly, or even dangerous. Therm-A-Cor specializes in the forensic evaluation of burner management systems, process heaters, and waste incinerators. With over 30 years of field experience, we help determine what happened, why it happened, and what could have prevented it. Whether you're dealing with regulatory scrutiny, a system failure, or litigation, we provide the insight needed to move forward with clarity and confidence.
Burner Management Services
- Analysis of burner management system performance
- Emissions estimates for industrial combustion systems
- Failure mode assessment for heat transfer systems
- Review of medical, hazardous, and industrial waste incinerators
- Evaluations of oxidizers, boilers, and process heaters
- Identification of refractory and corrosion-related system damage
- Operator training review and risk assessment
Extensive Experience with Industrial Combustion Equipment
Therm-A-Cor engineers bring hands-on experience working with complex combustion systems, including regenerative thermal oxidizers (RTOs), catalytic incinerators, hot oil vaporizers, and refinery process heaters. We've designed, operated, and optimized combustion systems for a wide range of industries, giving us firsthand knowledge of how these systems should perform under pressure.
Forensic Review of Burner and Heat Transfer Failures
Our technical evaluations go beyond surface-level diagnostics. We examine:
- Control system limitations and sequence failures
- Heat exchanger and tube bundle degradation
- Start-up/shut-down operations and system response
- Organic fume collection risks and emission pathways
- Refractory breakdown caused by harsh chemical environments
HIRT Burner System Evaluation and Upgrades
We offer specialized expertise in High Intensity Radiant Tube (HIRT) burner systems. Often installed with limited customization, these burners can underperform or present hazards when used in complex environments. We assess HIRT systems for compatibility, performance, and safety, then recommend upgrades when necessary.
Operator Error and Procedural Risk Analysis
In many facilities, operators are trained informally or follow outdated protocols. We investigate whether human error, insufficient training, or overlooked procedures played a role in equipment failures. When needed, we provide guidance on proper training protocols to prevent future incidents and ensure EPA compliance.
Frequently Asked Questions About Burner Management Services
Our burner management system analysis includes a comprehensive evaluation of control systems, safety devices, operating protocols, maintenance records, and compliance with regulatory standards. We examine both the technical and operational aspects of the system to determine root causes of failures or compliance issues.
By identifying the root causes of system failures, operational deficiencies, or compliance gaps, our analysis provides a foundation for implementing corrective measures. This proactive approach helps prevent future incidents, improve system reliability, and enhance safety compliance.
We evaluate a wide range of industrial burner systems including those in boilers, furnaces, incinerators, process heaters, and other combustion equipment across various industries. Our expertise covers natural gas, oil, and other fuel-fired systems of all sizes and configurations.
Ready to Evaluate a Combustion System Failure?
Whether you're facing a compliance issue, equipment breakdown, or legal investigation, we're here to help.
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